In automatic and unattended machining, it is imperative to detect the broken tool when it take place. If it’s undetected, a huge loss of cost will be caused from such as scrap parts, machine’s damage and downtime. It can be easily installed with the machine at an affordable cost, and can detect the breakage of drill, tap and reamer. The sensor is bracket-mounted close to the tool easily and conveniently. A needle is arranged in different length and can be bent so that the sensor would be installed near by the tool flexibly even though the space around he tool is tight and limited. Controller is installed in the machine tool cabinet.
■High sealing performance (IP67)
■Small dia. of tool, 1.0mm or below, can be detected.
■Model：PCS-100 w/SCU-100 PCS-250 w/TCU-250
Contents of PCS-100 system
●Contact Sensor PCS-100 with Needle Assembly ●Controller SCU-100 ●Connecting Cable (STD:5m) with L90 Connector ●Clamping Collar
Contents of PCS-250 system
●Contact Sensor PCS-250 with Needle Assembly ●Controller TCU-250 ●Connecting Cable(STD:5m) with L90 Connector ●Clamping Collar
Specifications
| PCS-100 Contact Sensor | PCS-250 Contact Sensor | |
|---|---|---|
| Housing | Anodized Aluminum | Same as PCS-100 |
| Needle swing | Swing Angle 5-175°mechanically adjustable | Electronically learned swing Angle up to 300°. Completely diagnostic system. |
| Needle | Max Life needle in standard length 140mm, Long needle 200mm (Heat-Treated) |
Same as PCS-100 |
| Motor drive | Direct Drive (No Gear Box) DC motor | Same as PCS-100 |
| Sealing | Sealed against liquid and solid contaminants. Rating IP-67 |
Same as PCS-100 |
| Cable | 90°or straight, moulded 4 pin connector. Standard length 5M (Max. 50M) |
Same as PCS-100 (except 5 pin connector) |
| SCU-100 Controller | TCU-250 Controller | |
| Operating voltage | 24VDC | Same as PCS-100 |
| Max.current | 250ｍA | Same as PCS-100 |
| Operating Temp. | 0-55℃ | Same as PCS-100 |
| Housing Material | Polycarbonato | Same as PCS-100 |
| Max.wire size | 12AWG | Same as PCS-100 |
| Mounting | 35㎜ DIN Rail | Same as PCS-100 |
| OK Fault relay | Dry Contact (Contact Rating) | Same as PCS-100 |
| Additional Functions | Changeable to reverse logic for space monitoring | Remote teaching terminal as well as teach button equipped. Normal Tolerance-NT / Extended Tolerance-ET Select Swich. |